US and Canada Market Non-Load Bearing Steel Stud and Track Machine from Double Head Decoiler to Packaging System

The Non-Load Bearing Steel Stud and Track Machine is a highly specialized and automated piece of equipment designed to manufacture steel studs and tracks used in constructing interior non-load-bearing walls. This machinery streamlines the production process from the initial material handling to the final packaging of the finished products. Here’s an in-depth look at the complete workflow of this machine, from the double head decoiler to the packaging system.

1. Double Head Decoiler: The Starting Point

• Material Loading:

  • The double head decoiler is the first stage of the production line. It is designed to hold and feed steel coils into the roll forming machine. The dual heads allow for continuous operation by enabling one coil to be loaded while the other is in use.

• Automatic Switching:

  • The decoiler can automatically switch between coils, ensuring a seamless and uninterrupted supply of material. This feature minimizes downtime and enhances production efficiency.

• Tension Control:

  • Equipped with tension control systems, the decoiler ensures that the steel strip is fed smoothly into the roll forming machine without any wrinkles or distortions, maintaining the integrity of the material.

2. Roll Forming Section: Shaping the Steel

• Precision Rollers:

  • The steel strip from the decoiler passes through a series of precision rollers. These rollers gradually shape the flat strip into the desired profile for studs and tracks. The roll forming process is meticulously controlled to ensure uniformity and accuracy.

• Customization:

  • The machine can be adjusted to produce various sizes and shapes of studs and tracks, catering to different project requirements. This customization includes adjusting the width, depth, and length of the profiles.

• High Speed and Efficiency:

  • The roll forming section operates at high speeds, enabling rapid production of studs and tracks while maintaining high-quality standards.

3. Punching and Slotting: Adding Features

• Automated Punching:

  • Depending on the design specifications, the machine can incorporate punching and slotting operations. These features are essential for creating slots and holes in the studs and tracks for electrical wiring, plumbing, and other installations.

• Precision and Accuracy:

  • The punching and slotting processes are automated and precisely controlled, ensuring that all holes and slots are accurately placed according to design requirements.

4. Cutting System: Achieving the Desired Length

• High-Precision Cutting:

  • Once the studs and tracks are formed and punched, they move to the cutting section. Here, a high-precision cutting system ensures that each piece is cut to the exact required length.

• Synchronization:

  • The cutting system is synchronized with the roll forming and punching processes to ensure continuous and efficient operation, reducing material waste and production delays.

5. Stacking and Packaging: Preparing for Shipment

• Automated Stacking:

  • After cutting, the studs and tracks are automatically stacked in an organized manner. This step is crucial for maintaining order and facilitating easy handling and packaging.

• Bundling and Wrapping:

  • The stacked products are then moved to the packaging system. Here, they can be bundled and wrapped using strapping or wrapping materials to secure them for transport. The packaging system ensures that the products are protected from damage during handling and shipping.

• Labeling:

  • The final step in the packaging process often includes labeling the bundles with relevant information such as size, quantity, and batch number. This labeling is essential for inventory management and tracking.

Advantages of the Light Gauge Steel Framing Machine

1. Efficiency and Productivity:

   • The integration of all these stages into a single automated line significantly enhances efficiency and productivity. Continuous operation with minimal manual intervention reduces downtime and increases output.

2. Consistency and Quality:

   • Automated control systems throughout the process ensure consistent quality in every stud and track produced. Precision in roll forming, punching, cutting, and packaging maintains high standards.

3. Reduced Labor Costs:

   • Automation reduces the need for manual labor, leading to cost savings in the manufacturing process. Fewer operators are needed to oversee the production line, and human error is minimized.

4. Material Savings:

   • Efficient use of materials, precise cutting, and minimal waste contribute to cost-effective manufacturing and sustainable production practices.

5. Flexibility and Customization:

   • The ability to quickly adjust settings for different profile sizes and specifications provides flexibility, allowing manufacturers to meet diverse project requirements.

6. Improved Safety:

   • Automation enhances worker safety by reducing manual handling of materials and exposure to potential hazards in the production process.

Work Process of Nonload bearing steel stud and track machine structural stud and deep leg track roll forming machine

Drawings of Steel Stud and Track


Details of Metal Stud and Track Manufacturing Machine
 

Decoiler System	Loading capacity: 3T + 3T Usage It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding. Coil inner diameter 450-550 mm (adjustable) Uncoiling width 300mm
Feeding device	Note: There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products There is also guiding device, easy for the material go into the machine smoothly and quickly. There is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust. We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Punching system	Servo feeder 80T punching machine (Yangli brand, china best brand) Material stock device
Main roll forming system Drywall Stud and Track Machine	Rolling shaft Shaft material: 45# steel Shaft diameter: 60 mm tempering treatment Roller material: Cr12 quenched treatment Rolling station number 16 stations Work speed: 0-50 m/min Machine frame: Base use high quality H steel; Vertical iron arch casting structure Bearing: Chinese famous brand Harbin ( high quality) Work power 7.5 kw+11kw Transmission: By Gear box
Cutting System	Work type: Servo fly hydraulic cutting system; Servo flying Punching system Servo motor power YASKAWA 2.3 kw Hydraulic motor power: 11 kw Cutter material: Cr12, quenching at 58 to 62 degree Cutting length tolerance ±10m/2mm
Electric Control System (Meet Canada market)	Frequency brand & PLC brand:Delta Low pressure electrical part: Schneider    Counter brand: Omron With remote control function
Packaging system	Table quantity: 1 set        Profile length: within 4.5m per piece Maximum speed : 50m per minute Main parts ①Turn over part ②Hot melt bundling machine ③Traction part ④Positioning system ⑤ Palletizing part Name Quantity Brand Touch screen 1 pc Delta Proximity switch 7 pcs Schneider Photoelectric switch 1 pc Schneider Low voltage electrical appliances   Schneider Servo motor 6 sets Delta 750w Inverter 1 pc Delta 1.5kw Power   7.6kw

High speed metal stud and track framing machine lightweight steel stud and track roll forming machine for Canada and America market, working speed can be 70m/min, with double head turnable decoiler, with fully automatic packaging strapping system, with fly track punching and shearing. 2½”, 3 5/8″, 4″, 6″, 8″,10″,12″ studs and tracks, All studs have knockouts to enable bridging channels for stiffness and access for services such as electrical. All products are produced from galvanized steel and designed to meet or exceed all codes and standards.